CCD Visual Position System Laser Marking Machine

Its core function is the CCD visual positioning function, which can automatically identify product features for laser marking, realize rapid positioning, and even small objects can be marked with high precision.

Product Introduction

Based on the traditional marking machine, a high-pixel CCD camera is used to locate the current position of the product, and the position information of one or more products collected in real time is transmitted to the marking control card through the computer in order to achieve precise marking.

The visual positioning and marking system realizes rapid positioning, marking multiple products at a time, and can also carry out automatic assembly line feeding, and then perform visual positioning and marking after positioning, saving labor, improving work efficiency, and easy to realize automatic production compatible with multiple products The assembly line saves a lot of cost for labor.

Compared with the traditional laser marking machine, the marking interval is faster, saving 3-5 times the time of handling the product, and the position accuracy is higher. With its unique positioning system, the CCD laser marking machine is especially suitable for the super-fine processing market, handicrafts, IC electronic parts, PPC circuit boards and other polymer materials surface marking.

Description

CCD Vision Fiber Laser Marking Machine is a kind of advanced equipment combining CCD vision technology and laser marking technology, which has the features of high precision, fast and multi-functional, and is widely used in industrial production fields.

1. Adopt CCD camera positioning system, accurate positioning.
2. Fast auto-focus, automatic marking, no need to manually make adjustments.
3. Any position, any angle, any shape product automatic identification, one time to complete a number of products automatic marking.
4. No adjustment, no maintenance, no consumables, long service life of up to 100,000 hours.
5. Can be used with production line to reduce labor cost, can work continuously for 24 hours, can meet the requirements of industrialized large-scale online production.

Application

CCD vision positioning laser marking machine supports fiber laser UV laser CO2 laser. According to the material choose the suitable laser type. It is suitable for large workload, product positioning is difficult, workpiece diversity and complexity.

CCD visual positioning laser marking machine is to establish a standard template of the product before
processing through the visual positioning system, and then in batch processing, the system will automatically take photos of the product. It can feed at will, achieving precise positioning and perfect marking, which greatly improves the marking efficiency.

Features

1. Adopting high-precision visual positioning system, precise position and fast corresponding speed.

2. CCD visual positioning system supports mainstream lasers such as ultraviolet, optical fiber, CO2, etc., and is suitable for marking products with a variety of materials.

3. Any position, any angle, and any number of products, the visual positioning system automatically recognizes, automatically detects and locates, and automatically marks.

4. Dedicated precision synchronous conveyor belt supports stepping mode and photoelectric induction mode, which can be switched as required.

5. Visual positioning software system, after years of optimization and verification, the interface is more friendly and easy to operate.

6. The conveyor belt can be customized according to the product size and product characteristics.

Project Parameter
Model T-F20,T-F30,T-F50,T-F70,T-F100
Laser power 20W/30W/50W/70W/100W
Marking area 110*110mm-300*300mm/600*600mm/(optional)
CCD visual range 120mm  (130 mega-pixels/500 mega-pixels (optional) +1.5 m conveyor)
Laser wavelength 1064nm
Working accuracy 0.002mm
Marking Depth 0-0.5mm
Minimum font for marking 0.15mm
Minimum character 0.2mm
Marking speed 0-7000mm/s
Operating system Win7 and Win10/32 bit and 64 bit
Laser source MAX   (Raycus can be choose)
Repetition frequency 20-100KHz
Cooling mode Air Cooling
Graphic format supported AI, PLT, DXF, BMP, DST, DWG, DXP
Environmental requirements Temperature: 10-35 ℃ ,Humidity: 5-75%
Working voltage 220V 110V, 50/60 Hz
Applicable material All metal (Stainless steel, Carbon steel, Brass, etc.) and some plastic (ABS, PVC, PES, ETC.)
Optional Accessories to Purchase D80 Rotating Shaft/ D57 Small Chuck/2D Table (X.Y direction)/ Cutting Fixture
Net weight/gross weight (KG) 140KG / 168KG
Machine dimension 800*750*16500mm (L*W*H)
HS Code 8456110090

Product Advantages

The visual laser marking machine is an innovative device in modern manufacturing, combining laser marking technology with advanced visual recognition systems. This integrated technology brings many advantages to the production process. The following is a detailed introduction to each of its advantages:

1. High-precision marking – Positioning accuracy: The visual system has high-resolution image capture capabilities, which can accurately locate the position and characteristics of the marked object, even on workpieces with irregular surfaces or complex shapes, and can ensure the accuracy of marking. – Delicate marking: Laser marking technology can achieve extremely delicate marking effects such as patterns, texts and barcodes, ensuring the clarity and readability of information, especially in industries that require micron-level requirements. This is particularly important.

2. Automatic alignment function – Real-time adjustment: The visual system can automatically identify the position and orientation of the product, align and adjust in real time, and reduce errors caused by manual intervention. This is very important for batch production with different product shapes. – Adaptability: Whether it is a fixed product or a mobile product, the visual laser marking machine can quickly adapt, reducing adjustment time and improving production efficiency.

3. Flexibility and applicability – Compatibility with multiple materials: The visual laser marking machine can efficiently mark various materials (such as metals, plastics, etc.), with strong adaptability and can meet different manufacturing needs. – Diverse marking content: The equipment can be used to mark complex patterns, QR codes, barcodes, serial numbers, etc., to meet the identification needs of various industries, especially in product traceability management.

4. High speed – Fast operation: The laser marking process is faster than other traditional marking methods (such as screen printing, mechanical engraving, etc.), especially in large-scale production, it can significantly shorten the production cycle and improve the efficiency of the production line. – Continuous operation capability: The visual laser marking machine can still maintain high-speed and stable marking performance under long-term continuous operation, which is suitable for high-volume industrial needs.

5. High-quality marking effect – Wear resistance: The non-interference nature of laser marking prevents the mark from wearing and fading in subsequent use, and can provide a lasting mark for the product. – Aesthetics: The marking effect is usually very beautiful and exquisite, which can significantly improve the appearance quality of the product and increase market competitiveness.

6. Environmental protection and safety – No pollution: No chemical materials such as ink and solvent are required during the marking process, which reduces pollution to the environment and reduces potential safety risks. – Safety design: Equipped with safety protection devices to ensure the personal safety of operators during use, in line with higher industrial safety standards.

7. Non-contact marking – Reduced risk of injury: Laser marking is a non-contact processing, whether on hard surfaces or on fine molds, it avoids surface damage that may be caused by direct contact.

8. Simple maintenance – Reduced maintenance costs: The structural design of the visual laser marking machine facilitates users to perform regular maintenance and cleaning, reducing downtime caused by equipment failure. – Technical support: Provide comprehensive after-sales service and technical support to ensure that operators can solve problems quickly.

9 Economical – Cost-effectiveness: Despite the high initial investment, the high efficiency, low maintenance cost and long-lasting marking effect can significantly reduce the production cost per unit product after long-term use, providing enterprises with a higher return on investment. – Improve market competitiveness: Efficient, environmentally friendly and beautiful production methods can enhance the market image of enterprises, attract more customers and increase sales.

Shipping & Delivery